Laminated & Insulated Flexible Busbars Isoflexx®
- Flexible lamellae
- Resistant insulations
- High quality
- Standards are UL approved
Whether as a moving component in solid busbar systems, for connection to generators, transformers, switchgear and switching devices, as a supply line to machine switches and immersion baths, or as a riser in switchgear – Laminated Insulated Flexible Busbars Isoflexx® are innovative electrical connections for your low-voltage installation.
The loose lamellea lying in the insulation offer excellent flexibility and are also suitable for drilling or punching.
Busbars Lamellea & Connections
Conductor material Laminated Isoflexx®
We manufacture Laminated Insulated Flexible Busbars Isoflexx® in cross-sections from 21.6 to 1200 mm². The copper lamellea are manufactured from highly conductive Cu-ETP.
- Electrical conductivity 58 MS/m
- Tensile strength 200 MPa [R200].
- Lamella thicknesses from 0.5 mm – 1.0 mm
- Cu-ETP bare or Cu-ETP tinned (more corrosion resistant)
Isoflexx® Connections
In the manufacturing of technically advanced connectors made of different materials, EMS has rich experience.
Press welded connections (bare copper only) on one or both sides, have excellent conductivity due to their molecular bonding. The connection surfaces can be drilled, milled and bent.
The EMS Group is certified according to
DIN EN ISO 9001:2015
Resistant Insulated Flexible Busbars Isoflexx®
Our Isoflexx® Classic & Premium (105-190 °C) allow higher temperatures than PVC or XLPE cables (70-90 °C). As a result, a significantly higher current carrying capacity can be achieved. Isoflexx® insulation is resistant and has reinforced edges to withstand high operating voltages. The homogeneous, stress-free insulation prevents cracking at edges. Isoflexx® busbar insulations are available in various colors and comply with the RoHS directive.
SPS Standard Produkte Schwanenmühle GmbH offers standard Isoflexx® from stock. Please visit our SPS website or our SPS store!
| Product | Isoflexx® Classic | Isoflexx® Premium | Isoflexx® Rail |
|---|---|---|---|
| Colors insulation | Black, Blue, Green+Yellow | Grey | Black |
| Thickness [mm] | ≥ 1 | ≥ 2 | ≥ 1,5 |
| Dielectric strength | 20 kV/mm | 16 kV/mm | 21 kV/mm |
| Elongation | 370 % | 180 % | 550 % |
| Operating temperature | -40 °C / +105 °C | -40 °C / +190 °C | -40 °C / +105 °C |
| Operating voltage | 1000 VAC/1500 VDC (UL 600 VAC/750 VDC) | 1000 VAC/1500 VDC (UL 600 VAC/750 VDC) | 1000 VAC/1500 VDC |
| Flammability | UL 94 V0 | UL 94 V0 | UL 94 V0 |
| Glow wire test | 960°C | 960°C | 960°C |
| Material | Special PVC, Self-extinguishing, Migration resistant, Compatible with various construction materials | Silicone, Halogen free, Self-extinguishing | Thermoplastic elastomer (TPE), Halogen free, Insulation fulfills flame protection requirements for railroad applications |
| Approvals | UL 758, UL 508 | UL 508 | UL 94 V-0 (1.5 mm), DIN EN 45545-2 R22 HL2, DIN EN 45545-2 R23 HL3 |
Isoflexx® Classic
The special PVC insulation of Isoflexx® Classic is naturally self-extinguishing and is often used in industrial applications. The plasticizer is migration resistant and compatible with construction materials such as polycarbonate and polymethyl methacrylate.
Approvals of Standard Isoflexx® Classic by SPS
UL 758, UL 508
Standards
RoHS, CE, REACH, ICE 61439-1
Isoflexx® Premium
The halogen-free silicone insulation of Isoflexx® Premium is self-extinguishing, produces only a very small amount of toxic smoke in case of fire, and is therefore often used in public buildings. The insulation hose is a homogeneous profile which is pulled over the conductor material.
Approvals of Standard Isoflexx® Premium by SPS
UL 508
Standards
RoHS, CE, REACH, ICE 61439–1
NEW! Isoflexx® Rail
Isoflexx® Rail’s halogen-free TPE insulation generates only a very small amount of toxic smoke in the event of fire and can therefore also be used in public facilities. Isoflexx® Rail insulation also meets the flame retardant requirements for rail applications – for greater safety for people and railroads.
Approvals of the Standard-Isoflexx® Rail by SPS
DIN EN 45545-2/R22/23HL3 (Isolation)
Standards
RoHS, CE, REACH, ICE 61439–1
Our service
Consulting
+ Individual offer
+ Detailed measurement
+ Guarantees
+ Contract conditions
+ Cost optimization
+ PPAP production release procedure
+ APQP guidelines
+ Audits
Engineering
+ Project management
+ Technical engineering
+ Cross-section design
+ Magnetic field calculation
+ 3D layout creation
+ Feasibility check
Customized manufacturing
+ Variable lengths from 250 to 3000 mm
+ Perforations of the connections
+ Twisting of both connections by 90°
+ Bends over the wide side
+ Folds over the high edge
+ Personalizations
Logistics
+ Worldwide shipping
+ High quality packing
+ Upon request according to specification
+ Reliable & just-in-time
+ Dynamic capacity adjustment
Installation
+ Pre-assembly ex works
+ On-site installation
+ Supervision
After Sales
+ Maintenance
+ Spare parts requirement
+ Retro-fit
Isoflexx® current carrying capacity
For Insulated Flexible Busbars Isoflexx®, the current carrying capacity applies according to the following table, determined according to IEC or UL standard:
*Current load values: ambient temperature 35 °C, alternating current AC
Getting to know fields of application
We have years of experience in engineering individual solutions for your requirements. In addition, we have the necessary “workbench” to manufacture the associated components on site.
We engineer your Insulated Flexible Busbars
EMS stands for holistic services
In close cooperation with you, we engineer projects systematically and implement them efficiently.
The focus is on optimizing functionality as well as on infrastructural, production-related and economic aspects. The result is individual solutions that are geared to cost-effectiveness and meet the customer’s requirements down to the last detail.
