EMS Elektro Metall Schwanenm├╝hle GmbH ÔÇô Customized connection technology

Busbar systems for Switchgear Constructions

We offer customized busbar systems, for all electrical connections in switchgear and installations in the low-voltage range.
Switchgear Constructions- System solutions for individual markets

Contact us now - we look forward to hearing from you!

individual busbars

System solutions for switchgear

Flexible and solid busbars made of copper, aluminum or CoppAl® serve as the central distribution board in your switchgear.  

With our know-how and individual components, we always engineer your system solutions to measure and according to your specifications.

Whether for switchgear, control cabinets or other applications ÔÇô we will be happy to advise you!

EMS Stromschienen f├╝r Schaltanlagenbau
Holistic system solutions
Individual components
Engineering Service
Individual busbars for control cabinets

System solutions for switchgears

Highly flexible busbars

Highly flexible busbars such as our Ultraflexx® busbars, are made of flat copper mesh and reliably absorb vibrations and switching shocks.

Ultraflexx® are ideal for flexible use of space and are the best alternative to prefabricated cables. Thanks to our different cross-sections, Ultraflexx® busbars can be adapted to a wide range of equipment and used as connectors between various control cabinet modules and units.

EMS hochflexible Ultraflexx, isoliert
EMS Lamellierte Kupferschienen Isoflexx

Flexible busbars

Flexible busbars such as our Isoflexx® can be used for all electrical connections in control cabinets and systems in the low-voltage range.

Whether as a moving component within solid busbar systems, for connection to generators, transformers, switchgear and switching devices, as a supply line to machine switches and immersion baths, or as a riser in switchgear – Isoflexx┬« busbars are innovative and reliable connections.

Solid busbars

Solid busbars are used as central distributors in switchgear. In order to achieve the lowest possible voltage drop or transport loss, conductive materials such as copper or aluminum are used for busbars. EMS also offers CoppAl®, a composite busbar with an aluminum core and copper cladding.

With the same cross-sectional area, copper offers the best current strength and thus also current density compared to CoppAl® and aluminum. If the smallest possible cross-section is required, copper is therefore the best choice. If, on the other hand, a low weight is desired, aluminum is the best material.

We will be happy to advise you.

EMS Sammelschiene verzinnt
Engineering know-how

Our solutions for your control cabinet

     

Engineering for switchgear construction

EMS stands for holistic performance ÔÇô solving complex tasks is therefore one of our core competencies. In close cooperation with you, we engineer projects systematically and implement them efficiently. The optimization of functionality is just as important as infrastructural, production and economic aspects. The result is individual solutions that are geared to cost-effectiveness and meet the customer’s requirements down to the last detail.

4 reasons why busbars are better than cables!

At EMS, we have many years of experience in engineering, manufacturing and installing innovative busbars for your switchgear.

Higher current carrying capacity

Compared to busbars, cables have a smaller surface area and thus lower heat dissipation. Thus, a cross-section reduction compared to cables is possible due to optimal geometry.

Installation convenience

The installation of busbars is easier than with cable systems due to standard lengths and few fastening points. In addition, there is no waste. This results in a simpler calculation with less risk.

Short-circuit resistance

Particularly in the case of busbar systems, parallel routing with busbars always results in the same conductor lengths; in the case of cable systems, on the other hand, different lengths with different loads can result depending on the routing. In addition, busbars have high safety in operation and a low fire load.

Time saving

Busbars save time - with busbars you not only save time during planning, but also during installation and execution of power distribution.

We ensure that all components meet the defined requirements and, if required, we also take care of the engineering, assembly and shipping of your flexible or solid busbars.

EMS Core Competencies

All from one source

Reliability, quality and sustainability are our claim. As a strategic partner, we are the first choice for our customers.

EMS VisionBar Engineering

Engineering Busbars

We support you in the technical engineering of system solutions for individual requirements. Feel free to contact us!

EMS copper busbar system

Installation

If required, we can also assemble our busbar solutions at your site or take over the pre-assembly of your assembly units, ex works.

EMS manufacturing flexible busbars

Manufacturing

Maximum precision through know-how and modern machines ÔÇô our manufacturing professionally implements even complex busbars solutions.

EMS shipment packing busbars

Shipment & Logistics

We assemble your finished busbar orders into flexible shipment units according to your specifications ÔÇô customized and on time!

For experts by experts

At EMS, we have many years of experience in the engineering, manufacturing and installation of innovative busbar systems.

“Together with you as a strategic partner, we engineer forward-looking solutions for tomorrow’s industry!”

Contact us now!

Our service

Consulting

+ Individual offer
+ Detailed measurement
+ Guarantees
+ Contract conditions
+ Cost optimization
+ PPAP production release procedure
+ APQP guidelines
+ Audits

Engineering

+ Project management
+ Technical engineering
+ Cross-section design
+ Magnetic field calculation
+ 3D layout creation
+ Feasibility check

Customized manufacturing

+ Fabrication & Manufacturing
+ Highly flexible busbars
+ Flexible busbars
+ Solid busbars
+ Flat busbars
+ Busbar systems
+ Busbar assemblies
+ Further processing
+ Personalizations

Logistics

+ Worldwide shipping
+ High quality packing
+ Upon request according to specification
+ Reliable & just-in-time
+ Dynamic capacity adjustment

Installation

+ Pre-assembly ex works
+ On-site installation
+ Supervision

After Sales

+ Maintenance
+ Spare parts requirement
+ Retro-fit

Shape
System solutions for your market

Learn more about our components

So whether you need solid busbars made of highly conductive Cu-ETP copper or combined solutions of our components, in our production we manufacture from simple components to fully pre-assembled units according to individual customer requirements.

Meeting online

Book your consultation appointment now:

EMS Lamellierte Kupferschienen Isoflexx

Manfred Kahn

P:  +49 6307 9116-679
M: +49 174 212 248 2
E:  mkahn@ems-power.com

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