Technically well-engineered system solutions
EMS stands for holistic performance – solving complex tasks is therefore one of our core competencies. In close cooperation with you, we engineer projects systematically and implement them efficiently. The optimization of functionality is just as important as infrastructural, production and economic aspects. The result is individual solutions that are geared to cost-effectiveness and meet the customer’s requirements down to the last detail.
In addition to our in-house manufactured components and solutions, we also offer our OEM customers customized support for all stages of the manufacturing process. If required, we can already assist you in the development and conception of prototypes and accompany you from the technical design and calculation right through to series production. Experienced engineering experts and designers, as well as state-of-the-art technologies, guarantee 100 percent needs-based results in analysis, calculation, simulation, test engineering and prototype production. Feel free to contact us – we are ready to take on any challenge.
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More InformationFor experts by experts
Our experienced EMS designers ensure needs-based results from analysis to prototype production.
Thus, we have more than two decades of technical expertise in the field of connection technology and can find a solution for almost any application!
Do you have questions about our solutions?
Please feel free to contact us!
EMS Core Competencies
All from one source
Reliability, quality and sustainability are our claim. As a strategic partner, we are the first choice for our customers.
Installation
If required, we can also assemble our busbar solutions at your site or take over the pre-assembly of your assembly units, ex works.
Manufacturing
Maximum precision through know-how and modern machines – our manufacturing professionally implements even complex busbars solutions.
Worldwide Shipment & Logistics
We assemble your finished busbar orders into flexible shipment units according to your specifications – customized and on time!
We engineer according to customer needs
Multiphysics Simulation
- Very close to those obtained in practice
Thanks to advanced software and engineering know-how, we can simulate various Electromagnetics, Mechanics and Fluid Dynamics in a Single Model. Our multiphysics simulations are particularly relevant to power transmission solutions, helping to investigate busbars and busbar systems under electrical load. Simulation capabilities include magnetic fields, heating, losses and current density distribution. As the temperature of the busbars has a direct influence on the type of cooling, the operation of adjacent equipment and the losses incurred, this simulation is particularly important for the design of busbars.
Consulting for holistic system solutions
Our motivated EMS team ensures needs-based results from consultation to proposal.
- Project Management
- Technical engineering & consulting in high current technology
- Preparation of tenders and specifications
Engineering & Design
Our experienced EMS designers will find a right solution for almost any application.
- Design & Layout Creation
- Cross-section design
- Optimal selection of materials & manufacturing methods
- Simulations
High-current test benches for integrated system solutions
We perform tests according to DIN EN 61439-1 and DIN EN 61439-6 for e.g. limit overtemperature (AC/DC), for determination of reactance, impedance and inductance, magnetic field measurements (AC/DC) or insulation tests (AC).
- Temperature & short circuit calculation
- Studies on magnetic field calculations and measurements
- Mechanical & electrical detail design
- Heating test up to 10 kA
The EMS Group is certified according to
DIN EN ISO 9001:2015
Learn more about our components
So whether you need solid busbars made of highly conductive Cu-ETP copper or combined solutions of our components, in our production we manufacture from simple components to fully pre-assembled units according to individual customer requirements.
Our service
Consulting
+ Individual offer
+ Detailed measurement
+ Guarantees
+ Contract conditions
+ Cost optimization
+ PPAP production release procedure
+ APQP guidelines
+ Audits
Engineering
+ Project management
+ Technical engineering
+ Cross-section design
+ Magnetic field calculation
+ 3D layout creation
+ Feasibility check
Customized manufacturing
+ Fabrication & Manufacturing
+ Highly flexible busbars
+ Flexible busbars
+ Solid busbars
+ Flat busbars
+ Busbar systems
+ Busbar assemblies
+ Further processing
+ Personalizations
Logistics
+ Worldwide shipping
+ High quality packing
+ Upon request according to specification
+ Reliable & just-in-time
+ Dynamic capacity adjustment
Installation
+ Pre-assembly ex works
+ On-site installation
+ Supervision
After Sales
+ Maintenance
+ Spare parts requirement
+ Retro-fit