Busbars for battery packs
- Solid or flexible
- For serial or parallel connection
An accumulator or battery pack consists of several accumulator or battery cells. These cells are connected either in series or in parallel. To transmit current between the individual cells, we manufacture connecting bars, or battery connectors for short, made of bare, nickel-plated, tin-plated or silver-plated copper Cu-ETP, cupal or aluminum.
Application areas of such battery packs: automobiles, quads, motorcycles, buses, railroads, commercial vehicles, funsport-mobiles, pedelecs, segways, storage technology for renewable energies, energy supply and many more.
Busbar production at the next level!
On our laser punching machine, we process sheet metal formats up to a maximum of 1250 mm x 2035 mm in laser punching mode every day.
The integrated laser creates precise contours and the punching tools enable pull-throughs, roll beading, offsets and signatures in no time at all.
No matter how individual your requirements, our engineering & manufacturing have the right solution for your job – contact us now!
Battery Busbars Conductor Material & Insulation
Sheets or lamellas as conductor material
- Solid or as connected lamellas
- Copper Cu-ETP & OF-Cu
- Cupal
- Aluminium EN-AW6082
For current transmission between the individual cells, we manufacture battery busbars made of bare, nickel-plated, tin-plated or silver-plated copper, cupal or aluminum.
Insulation of battery busbars
To protect adjacent components, battery busbars are insulated according to your specifications.
Since the type, size and number of cells of the battery play an essential role in the design of the battery connectors, we design and manufacture your battery connectors with individual bends for path & vibration compensation, cross-sections, and insulation.
If required, we will be glad to provide experts for the engineering and design of your custom battery busbars.
The EMS Group is certified according to
DIN EN ISO 9001:2015
Our service
Consulting
+ Individual offer
+ Detailed measurement
+ Guarantees
+ Contract conditions
+ Cost optimization
+ PPAP production release procedure
+ APQP guidelines
+ Audits
Engineering
+ Project management
+ Technical engineering
+ Cross-section design
+ Magnetic field calculation
+ 3D layout creation
+ Feasibility check
Customized manufacturing
+ Fabrication & Manufacturing
+ Highly flexible busbars
+ Flexible busbars
+ Solid busbars
+ Flat busbars
+ Busbar systems
+ Busbar assemblies
+ Further processing
+ Personalizations
Logistics
+ Worldwide shipping
+ High quality packing
+ Upon request according to specification
+ Reliable & just-in-time
+ Dynamic capacity adjustment
Installation
+ Pre-assembly ex works
+ On-site installation
+ Supervision
After Sales
+ Maintenance
+ Spare parts requirement
+ Retro-fit
We engineer your battery busbars
EMS stands for holistic services
In close cooperation with you, we engineer projects systematically and implement them efficiently. The focus is on optimizing functionality as well as infrastructural, production-related and economic aspects. The result is individual solutions that are geared to cost-effectiveness and meet the customer’s requirements down to the last detail.
Getting to know fields of application
We have years of experience in engineering individual solutions for your requirements. In addition, we have the necessary “workbench” to manufacture the associated components on site.
