Battery Busbars for Accumulator Packs
- Solid or flexible
- For serial or parallel connection
An accumulator or battery pack consists of several accumulator or battery cells. These cells are connected either in series or in parallel. To transmit current between the individual cells, we manufacture Battery Busbars, or flexible busbars for short, made of bare, nickel-plated, tin-plated or silver-plated copper Cu-ETP, cupal or aluminum.
Application areas of such battery packs: automobiles, quads, motorcycles, buses, railroads, commercial vehicles, funsport-mobiles, pedelecs, segways, storage technology for renewable energies, energy supply and many more.
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More InformationBattery Busbars Conductor Material & Insulation
Insulation of Battery Busbars
To protect adjacent components, battery busbars are insulated according to your specifications.
Since the type, size and number of cells of the battery play an essential role in the design of the battery connectors, we design and manufacture your battery flexible busbars with individual bends for path & vibration compensation, cross-sections, and insulation.
If required, we will be glad to provide experts for the engineering and design of your custom battery busbars.
Sheets or lamellas as conductor material
- Solid or as connected lamellas
- Copper Cu-ETP & OF-Cu
- Cupal
- Aluminium EN-AW6082
For current transmission between the individual cells, we manufacture battery busbars made of bare, nickel-plated, tin-plated or silver-plated copper, cupal or aluminum.
The EMS Group is certified according to
DIN EN ISO 9001:2015
EMS
Services
Consulting
+ Individual offer
+ Detailed measurement
+ Warranties
+ Contract conditions
+ Cost optimization
+ PPAP Production Part Approval Process
+ APQP Guidelines
+ Audits
Engineering
+ Project management
+ Technical development
+ Design of cross-sections
+ Magnetic field calculation
+ Design & drawing
+ Feasibility check
Customized manufacturing
+ Fabrication & Manufacturing
+ Highly flexible busbars
+ Flexible busbars
+ Solid busbars
+ Flat busbars
+ Busbar systems
+ Busbar assemblies
+ Further processing
+ Personalizations
Logistics
+ Worldwide shipping
+ High-quality packaging
+ Tailored to your specifications
+ Reliable and just-in-time
+ Dynamic capacity adjustment
Assembly
+ Project management
+ Pre-assembly ex works
+ Assembly on site
+ Competent assembly teams
After Sales
+ Maintenance
+ Spare parts requirements
+ Retrofit
Certified Specialist Welding Company
EMS Elektro Metall Schwanenmühle GmbH is a certified welding company in accordance with DIN EN ISO 3834 T3. Our joining and soldering techniques are an important core competence for the manufacturing of our components and busbar system solutions.
In addition to traditional welding techniques, we also offer various special processes on request — please contact us for more information!
