EMS Elektro Metall Schwanenm√ľhle GmbH ‚Äď Customized connection technology

Customized Copper Busbars

For the lowest possible voltage drop, we use only highly conductive copper Cu-ETP & OF-Cu for your copper busbars.

Cross-sections

Features

Conductor material

Copper Busbars for your system-solutions

We look forward to hearing from you!

High conductivity solid busbars

Customized copper busbars

Copper busbars are used, among other things, as electrical connection elements in high-current technology, high-voltage technology, the electrical industry, the chemical industry, energy supply, renewable energies, storage technology, mechanical engineering and e-mobility. As part of a circuit or power grid, they provide the connection between the power source and the consumer. To achieve the lowest possible voltage drop, we use only highly conductive pure copper Cu-ETP (E-Cu) or OF-Cu for your copper bars. In addition, copper bars can be galvanically refined very well, which is why they are often used in electrical engineering for shunts or similar applications.

EMS copper busbars
Shape
Certifications

The EMS Group is certified according to
DIN EN ISO 9001:2015

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Busbar manufacturing with know-how

Our well-coordinated production in multi-shift operation ensures that we can react flexibly and produce your components and assembly units in the desired quality.

In addition, we are able to manufacture single pieces, prototypes, small quantities, but also large busbars with expansive dimensions and in high quantities at consistently high quality.

The real challenge is not high quality per se ‚Äď but consistently high quality ‚Äď contact us now!

Holistic system solutions
Individual copper busbars
Engineering Service
Characteristics copper busbars

Conductor Material & Accessories

EMS Busbar manufacturing

From semi-finished to individual copper busbars

To achieve the lowest possible voltage drop or transport loss, we use highly conductive pure copper Cu-ETP or OF-Cu for busbars.¬†With the same cross-sectional area, copper offers the best current strength and thus also current density compared to CoppAl¬ģ and aluminum.¬†If the smallest possible cross-section is required, copper busbars are therefore the best choice. With our wide range of semifinished products, welding techniques, finishes and insulations, we always engineer and manufacture your copper busbars to measure.¬†For the individual design of your busbars, take advantage of our engineering know-how ‚Äď we look forward to hearing from you!

Accessories for busbars

For a secure and permanent fixing of the copper busbars, we offer fixing material.

This allows you a high degree of flexibility when mounting your busbars. Our standard products are also offered in the SPS-Online-Shop. 

Shape
Determined according to DIN 43671

Current carrying capacity copper busbars

Typenbez. / Type Breite / Width [mm] Dicke / Thickness [mm] L√§nge / Length [mm] Querschnitt / Cross-section [mm¬≤] Gewicht Kupfer [g/cm¬≥] Gewicht / Weight [kg/4000mm] Strombelastung/ Current rating [A]* 65¬įC Art.-Nr.
SCCU 40x3x4000 40 3 4.000 120 8,90 4,27 366 110.081
SCCU 40x4x4000 40 4 4.000 160 8,90 5,70 429 110.084
SCCU 30x5x4000 30 5 4.000 150 8,90 5,34 379 110.043
SCCU 50x5x4000 50 5 4.000 250 8,90 8,90 583 110.076
SCCU 60x5x4000 60 5 4.000 300 8,90 10,68 688 110.094
SCCU 80x5x4000 80 5 4.000 400 8,90 14,24 885 110.167
SCCU 100x5x4000 100 5 4.000 500 8,90 17,80 1.080 110.047
SCCU 120x8x4000 120 8 4.000 960 8,90 34,18 2.650 110.215
SCCU 30x10x4000 30 10 4.000 300 8,90 10,68 573 110.134
SCCU 40x10x4000 40 10 4.000 400 8,90 14,24 715 110.044
SCCU 50x10x4000 50 10 4.000 500 8,90 17,80 852 110.041
SCCU 60x10x4000 60 10 4.000 600 8,90 21,36 985 110.018
SCCU 80x10x4000 80 10 4.000 800 8,90 28,48 1.240 110.045
SCCU 100x10x4000 100 10 4.000 1.000 8,90 35,60 1.490 110.102
SCCU 120x10x4000 120 10 4.000 1.200 8,90 42,72 1.740 110.095
SCCU 140x10x4000 140 10 4.000 1.400 8,90 49,84 1.982 110.192
SCCU 160x10x4000 160 10 4.000 1.600 8,90 56,96 2.220 110.146
SCCU 200x10x4000 200 10 4.000 2.000 8,90 71,20 2.690 110.124
SCCU 250x10x4000 250 10 4.000 2.500 8,90 89,00 3.139 110.148
SCCU 90x12x4000 90 12 4.000 1.080 8,90 38,45 1.505 110.253
SCCU 100x12x4000 100 12 4.000 1.200 8,90 42,72 1.636 110.105
SCCU 50x15x4000 50 15 4.000 750 8,90 26,70 1.067 110.159
SCCU 40x20x4000 40 20 4.000 800 8,90 28,48 1.069 110.145
SCCU 65x20x4000 65 20 4.000 1.300 8,90 46,28 1.496 110.196
Strombelastung/ Current rating [A]* 65¬įC

*Current load values: ambient temperature 35 ¬įC, alternating current AC

EMS Logo
We ensure that all components meet the defined requirements and, if required, we also take care of the engineering, installation and shipping of your copper busbars.

Our service

Consulting

+ Individual offer
+ Detailed measurement
+ Guarantees
+ Contract conditions
+ Cost optimization
+ PPAP production release procedure
+ APQP guidelines
+ Audits

Engineering

+ Project management
+ Technical engineering
+ Cross-section design
+ Magnetic field calculation
+ 3D layout creation
+ Feasibility check

Customized manufacturing

+ Processing standard DIN EN 13601
+ Connecting pieces in welding systems
+ Individual perforations
+ Bending
+ Deburring
+ Punching
+ Sawing
+ Soldering
+ Personalizations

Logistics

+ Worldwide shipping
+ High quality packing
+ Upon request according to specification
+ Reliable & just-in-time
+ Dynamic capacity adjustment

Installation

+ Pre-assembly ex works
+ On-site installation
+ Supervision

After Sales

+ Maintenance
+ Spare parts requirement
+ Retro-fit

Engineering know-how

We engineer your Copper Busbar Solutions

Shape
System solutions for your market

Getting to know fields of application

We have years of experience in engineering individual solutions for your requirements. In addition, we have the necessary ‚Äúworkbench‚ÄĚ to manufacture the associated components on site.

Customized welding techniques

Certified welding company

EMS Elektro Metall Schwanenm√ľhle GmbH is a certified welding company according to DIN EN ISO 3834 T3. Our joining & brazing techniques are an important core competence for the production of our components and system solutions.

In addition to the classic welding techniques, we also offer various special processes if required ‚Äď please contact us!

EMS Zertifikat Schweissfachbetrieb
Shape
EMS Elektro Metall Schwanenm√ľhle GmbH
Fax

+49 6307 9916 691

You have questions or need an offer? Then contact us - we look forward to hearing from you!

EMS DIN ISO 9001:2015 Zertifikat