EMS Elektro Metall Schwanenmühle GmbH – Customized connection technology

Busbar systems for Energy supply & usage

We offer individual and type-tested busbar systems for stationary energy storage systems with verification for currents up to 10,000 amperes!
Engineering & Manufacturing

Contact us now – we look forward to your enquiry.

High-current busbars for the energy turnaround

Busbars for energy grids, storage & supply

The share of renewable energies in Germany is increasing every year. While the share was still at 6 percent in 2000, it is expected to rise to over 80 percent in 2050. However, due to the time of day and weather conditions, wind energy and solar plants do not constantly and evenly feed electricity into the grid. This is why energy storage systems are essential for the energy transition. To secure the energy supply in the long term, our grids will have to be massively expanded in the coming years. More than 7,000 km of networks needs to be optimized, reinforced or newly built for this purpose. To this end, the entire infrastructure must be upgraded to meet the requirements of the future. Whether busbars for transformers, HVDC rectifiers or converters – our components and system solutions can make the decisive difference for you. Contact us, we will be happy to advise you!

EMS busbars for renewable energy
Holistic system solutions
Individual consulting
Engineering Service
Busbars for electrical energy

System solutions for storage & supply

EMS Components Isoflexx laminated busbarsEMS Components Isoflexx laminated busbars

Components for stationary storage

After power generation, this energy can be temporarily stored and retrieved as needed thanks to stationary storage.

Stationary storage enables the large-scale integration of renewable energies across all application areas. Depending on requirements, battery systems can be designed from a few kWh up to GWh. The greatest benefits include ecological and economic aspects, such as CO₂ savings and reduced electricity costs. 

System solutions for networks & energy supply

To adapt the network infrastructure to the new requirements, it can not only be expanded, but also optimized and strengthened. In this way, the existing transmission capacities can be increased or used more efficiently.

For safe power transmission within your equipment, such as transformers, converters or HVDC rectifiers, we develop and manufacture individual busbar system solutions according to your specifications. Please contact us!

EMS manufacturing flexible busbars
Engineering know-how

System solutions for more energy

FAQs busbars for containers

Due to the modular design of containers and the associated ease of installation and commissioning, they are often used in remote locations. If you are planning such a project, we will be happy to support you in the engineering and manufacturing of reliable busbar solutions for utilities of all kinds.

In addition to the battery racks and the accumulators, battery containers usually also contain the complete control technology, such as transformers, inverters in solar systems, rectifiers in charging stations or grid stabilizers. In combination with decentralized energy generators such as solar plants, wind power or even hydropower, they usually serve as a self-sufficient energy solution. Our busbar systems are used in battery containers as electrical components in power distribution systems to transport electrical energy from one source to various consumers.

“Power-to-gas” (PtG) is a process in which surplus electrical energy is converted into hydrogen or methane. This can be stored or used as an energy carrier for various applications. For this conversion process, electrical components such as control cabinets, transformers, rectifiers and electrolysers are used in a PtG plant. To make the necessary electrical connections, these components are connected with busbars.

Emergency power battery containers are used as emergency standby units (NEA) to supply critical consumers with power in the event of a power outage or temporary overload of the power grid. With comparatively little construction effort, even systems in difficult locations can be safely supplied.

Mobile battery containers can be used as a temporary power supply on construction sites or at events to provide additional energy when the existing power infrastructure is not sufficient.

Battery containers can also be used as grid balancers in smart energy grids. They store surplus energy from renewable sources and feed it back into the grid when needed.

To ensure a stable and sustainable power supply, battery containers can be used in combination with other energy sources such as solar or wind power and thus also be used as a hybrid power supply.

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We ensure that all components meet the defined requirements and, if required, we also take care of the engineering, installation, and shipping of your individual busbar systems.

EMS Core Competencies

All from one source

Reliability, quality and sustainability are our claim. As a strategic partner, we are the first choice for our customers.

EMS VisionBar Engineering

Engineering Busbars

We support you in the technical engineering of system solutions for individual requirements. Feel free to contact us!

EMS copper busbar system

Installation

If required, we can also assemble our busbar solutions at your site or take over the pre-assembly of your assembly units, ex works.

EMS manufacturing flexible busbars

Manufacturing

Maximum precision through know-how and modern machines – our manufacturing professionally implements even complex busbars solutions.

EMS shipment packing busbars

Worldwide Shipment & Logistics

We assemble your finished busbar orders into flexible shipment units according to your specifications – customized and on time!

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For experts by experts

At EMS, we have many years of experience in the engineering, manufacturing, and installation of innovative busbar systems.

“Together with you as a strategic partner, we develop forward-looking solutions for the industry of tomorrow!”

Contact us now!

Our service

Consulting

+ Individual offer
+ Detailed measurement
+ Guarantees
+ Contract conditions
+ Cost optimization
+ PPAP production release procedure
+ APQP guidelines
+ Audits

Engineering

+ Project management
+ Technical engineering
+ Cross-section design
+ Magnetic field calculation
+ 3D layout creation
+ Feasibility check

Customized manufacturing

+ Fabrication & Manufacturing
+ Highly flexible busbars
+ Flexible busbars
+ Solid busbars
+ Flat busbars
+ Busbar systems
+ Busbar assemblies
+ Further processing
+ Personalizations

Logistics

+ Worldwide shipping
+ High quality packing
+ Upon request according to specification
+ Reliable & just-in-time
+ Dynamic capacity adjustment

Installation

+ Pre-assembly ex works
+ On-site installation
+ Supervision

After Sales

+ Maintenance
+ Spare parts requirement
+ Retro-fit

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System solutions for your market

Learn more about our components

So whether you need solid busbars made of highly conductive Cu-ETP copper or combined solutions of our components, in our production we manufacture from simple components to fully pre-assembled units according to individual customer requirements.

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Book your consultation appointment now:

EMS Kolleg:innen Vertrieb

Florian MĂĽller

P:  +49 6307 9116-178
M: +49 162 2036725
E:  fmueller@ems-power.com

You would like to receive an offer directly? Then simply use our form – we look forward to hearing from you!

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EMS busbars production
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