Laminated busbars with precise contours
- Reduction of system costs
- Reliability improvement
- Capacity increase
- Elimination of wiring problems
- Reduction of impedance and inductance
The growing demand of renewable energy, electric vehicles, home and building automation, leads to an ever-increasing need for laminated busbars. Our laminated busbars can be found in drive systems for railroad applications, in wind and solar inverters, in commercial frequency converters, and in large UPS systems or other power supply equipment.
The EMS Group is certified according to
DIN EN ISO 9001:2015
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More InformationBusbar production at the next level
On our laser punching machine, we process sheet metal formats of maximum 1250 mm x 2035 mm in laser punching mode every day.
The integrated laser creates precise contours and the punching tools enable pull-throughs, roll beading, offsets and signatures in no time at all.
No matter how individual your requirements, our engineering & manufacturing have the right solution for your job – contact us now!
We engineer your laminated busbars
EMS stands for holistic services
In close cooperation with you, we engineer projects systematically and implement them efficiently.
The focus is on optimizing functionality as well as on infrastructural, production-related and economic aspects. The result is individual solutions that are geared to cost-effectiveness and meet the customer’s requirements down to the last detail.
Characteristics of the laminated busbars
Conductor material & insulation laminated busbars
Flat conductive sheets as conductor material
- Copper Cu-ETP & OF-Cu
- Cupal
- Aluminium EN-AW6082
We use copper (CU-ETP), aluminum or cupal sheets as conductor material. All materials can be tin-plated or nickel-plated according to requirements and application.
We process the thin copper sheet parts in laser punching operations in formats of up to 1250 mm x 2035 mm.
Insulation by lamination
- PET
- PEN
- PI
- NOMEX
- MYLAR A
Laminated insulations are particularly advantageous for complex busbars. EMS uses only high-quality and hard-wearing foil material to laminate the busbars. Further insulations anytime on request!
Our service
Consulting
+ Individual offer
+ Detailed measurement
+ Guarantees
+ Contract conditions
+ Cost optimization
+ PPAP production release procedure
+ APQP guidelines
+ Audits
Engineering
+ Project management
+ Technical engineering
+ Cross-section design
+ Magnetic field calculation
+ 3D layout creation
+ Feasibility check
Customized manufacturing
+ Formats up to 1250 mm x 2035 mm
+ Individual perforations
+ Precise contours
+ Pull-throughs, roll beading, bending
+ Personalizations
Logistics
+ Worldwide shipping
+ High quality packing
+ Reliable & just-in-time
+ Dynamic capacity adjustment
Installation
+ Pre-assembly ex works
After Sales
+ Maintenance
+ Spare parts requirement
+ Retro-fit
Getting to know fields of application
We have years of experience in engineering individual solutions for your requirements. In addition, we have the necessary “workbench” to manufacture the associated components on site.
Certified welding company
EMS Elektro Metall Schwanenmühle GmbH is a certified welding company according to DIN EN ISO 3834 T3. Our joining & brazing techniques are an important core competence for the production of our components and system solutions.
In addition to the classic welding techniques, we also offer various special processes if required – please contact us!