Precise manufacturing thanks to many years of know-how & modern machinery
We manufacture customized busbars for national and international customers. We work for small and medium-sized companies as well as for internationally operating groups. Furthermore, we take all our customers seriously and want to fulfil their customized requirements in the best possible way.
Our well-coordinated manufacturing team works in multiple shifts to ensure that we can react flexibly and manufacture your components and assemblies in the desired quality. In addition, we are able to manufacture single pieces, prototypes, small quantities, as well as large busbars with expansive dimensions and in large quantities with consistently high quality.
No matter how customized your requirements are, EMS has the right solution and is ready for your order. Request a quote now!
We manufacture your system solutions
Employees with know-how
Our EMS employees make the decisive difference and are the competence of our company. Thanks to our curiosity and regular training, our manufacturing is at the cutting edge of technology.
To ensure that our know-how remains within the company in the long term, new employees are systematically introduced to complex manufacturing processes by our experienced colleagues. We are also proud of our in-house trained press welders.
You, too, can rely on our core competence of manufacturing complicated requirements with precision.
Certified welding & soldering techniques
EMS Elektro Metall Schwanenmühle GmbH is a certified welding company according to DIN EN ISO 3834 T3. Our joining & brazing techniques are an important core competence for the manufacturing of our components and system solutions.
In addition to classic welding techniques such as MIG, MAG, & TIG welding, shielded arc welding, resistance welding & brazing, pressure welding, robot welding and induction brazing, we also offer special processes. Learn more about our welding.
Automated busbar production
- Bending & Deforming
- Punching
- Deburring
Thanks to the many years of expertise of our employees and modern machinery, we can offer you a wide range of busbars. We punch with a max. force of 560 kN almost any shape with the punch through the die into your busbars. With our bending know-how we finalize your parameters like bending angle, springback and thus have your solution exactly to measure. Thanks to automated deburring machines, technically clean busbar surfaces are our standard.
Precise laser punching techniques
With our machinery, we bring your busbars to the next level! For example, our laser punching machine processes daily sheet formats in laser punching operation of maximum 1250 mm x 2035 mm.
Our laser punching machine creates precise contours for e.g., laminated busbars and the punching tools allow for pull-throughs, roll beading, offsets and signatures in no time at all.
No matter how customized your requirements, EMS has the right solution and is ready for your job. Request a quote now!
Flexible lamella & braided busbars
Our core competence lies in the connection of copper laminated expansion busbars by pressure welding. Our permanent further development in this area leads to optimal system solutions for our customers.
The EMS production unit for Isoflexx® & Ultraflexx® manufactures flexible busbars with many years of know-how, primarily for our customers in switchgear construction.
Accurate CNC drilling & milling work
On our computer-controlled CNC machines, we manufacture with the highest precision for customized customer solutions.
Our detail-oriented employees help with any implementation, no matter how complex. They also master difficult machining challenges as a team.
Networked automations
If required, we also implement automation processes to continuously optimize our manufacturing processes.
With the use of robots, we increase the productivity of our manufacturing for your series parts.
Safe insulations
- Insulation hoses
- Powder coating
- Foil lamination
- 3D prints
Our customized insulations are suitable for almost any application! We use high-quality materials and have a wide range of options even for small installation spaces. So whether you want to install busbars in control cabinets or in e-mobility – we have the right solution for your electrical insulation. Learn more!
The EMS Group is certified according to
DIN EN ISO 9001:2015
EMS Core Competencies
All from one source
Reliability, quality and sustainability are our claim. As a strategic partner, we are the first choice for our customers.
Engineering Busbars
We support you in the technical engineering of system solutions for individual requirements. Feel free to contact us!
Installation
If required, we can also assemble our busbar solutions at your site or take over the pre-assembly of your assembly units, ex works.
Worldwide Shipment & Logistics
We assemble your finished busbar orders into flexible shipment units according to your specifications – customized and on time!
Quality is our claim
The quality management of the EMS Group is certified according to DIN EN ISO 9001:2015. With CE and UL certification, we also give top priority to the topics of environmental protection and safety.
The commitment to the strictest standards shows that we do not pay lip service to our quality claim. Rather, it is a continuous motivation. Because with holistic high quality, we make the decisive difference.
For our customers, our employees, and our company. We are proud of this.
EMS Tolerances
The real challenge is not high quality per se – but consistently high quality!
Our ambitious team guarantees compliance with defined standards and tolerances in order to manufacture our components for your system solutions in the best quality.
Learn more about our components
So whether you need solid busbars made of highly conductive Cu-ETP copper or combined solutions of our components, in our production we manufacture from simple components to fully pre-assembled units according to individual customer requirements.
