Braided flexible busbars as movable connectors
- High current transmission
- Allow shifts
- Absorb vibrations & strains
Braided Flexible Busbars (flat or round) are highly flexible high-current copper braid connectors and are used, for example, as moving elements in switchgear and equipment construction. Our Braided Flexible Busbars enable the transmission of high currents between components that are subject to vibration and compensate for three-dimensional movements. Round braids allow high flexibility in all directions of movement. EMS engineers and manufactures Braided Flexible Busbars in various customized dimensions. Please contact us!
Braided Flexible Busbars Conductor Material & Connections
Conductor Material Braided Flexible Busbars
The machine made flat or round braids consist of thin individual wires with thicknesses of 0.07-0.3 mm and can be made of the following materials:
- Cu-ETP1, bare or tinned
- Aluminum
- Stainless steel on request
EMS also manufactures Braided Flexible Busbars with surface finishes on request. Please contact us!
Connections Braided Flexible Busbars
Our Braided Flexible Busbars have solid terminations made from mechanically crimped sleeves or from cable lugs:
- Press-welded terminations are welded directly without a sleeve using the pressure welding process. To avoid oxidation or tarnish, the pressure welding is done under water, for example.
- Tube-pressed terminals made of copper, aluminum or stainless steel are pressed under high pressure in a calibration device (with a material filling ratio of more than 95 %).
- Terminations with standardized cable lugs are pressed onto round stranded wire.
EMS engineers and manufactures customized Braided Flexible Busbars in different terminations – contact us now!
The EMS Group is certified according to
DIN EN ISO 9001:2015
Your customized Braided Flexible Busbars
Configure Braided Flexible Busbars correctly
EMS engineers and manufactures Braided Flexible Busbars with customized connections on request. Our Braided Flexible Busbars are manufactured according to DIN 46276.
Example description: LICU 120/40/60/220
Material: LICU for copper or LIAL for aluminum
Cross section: 120 mm²
Width: 40 mm
Connection length: 60 mm
Total length: 220 mm (when bent, correspondingly longer when stretched)
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EMS stands for holistic services
In close cooperation with you, we engineer projects systematically and implement them efficiently.
The focus is on optimizing functionality as well as on infrastructural, production-related and economic aspects. The result is individual solutions that are geared to cost-effectiveness and meet the customer’s requirements down to the last detail.
Getting to know fields of application
We have years of experience in engineering individual solutions for your requirements. In addition, we have the necessary “workbench” to manufacture the associated components on site.
