Flexible Busbar Solutions for E-mobility
For us, E-mobility today means mobile applications of power transmission and grounding concepts. Our main areas of application are the engineering of busbar solutions for the marine, rail, off-highway, commercial vehicle and truck industries, from prototype production to small series. Here, the challenge consists primarily of the combination of weight, current carrying capacity, plating, insulation and installation space and the symbiotic integration into the Assembly units of our customers. By analyzing your installation situation and its environmental conditions, we work with you to develop the right components for your application, always made to measure.
Mobile high current busbars
Flexible battery busbars for e-mobility
- Marine, Tail & Off-Highway
- Commercial vehicles like trucks, forklift & sweeper
- Fun sports equipment like surfboards
No matter which vehicle you are currently developing, we help you realize your applications with battery electric drive. In cooperation with our customers, we develop trend-setting solutions such as flexible expansion busbars, highly flexible stranded wires or assembly units for battery-electric mobility.
Energy transition with hydrogen mobility
- Hydrogen for automotive industry
- Hydrogen for rail & marine industry
Hydrogen mobility is a clear alternative for cutting CO₂ emissions. The hydrogen stored in the vehicle is converted into electricity by means of a fuel cell, which in turn drives the electric motor. The two major advantages over current e-vehicles are fast refueling and long ranges. Hydrogen-fed fuel cells are currently already being used in the car, truck, marine, and rail industries. Here, too, our components combine power transmission in the most efficient way. Contact us now!
Grounding concepts for railroad technology
In railroad engineering, aluminum components such as car bodies and containers must be grounded in order to guarantee trouble-free operating current returns. The EMS grounding lugs serve as a connection piece for grounding cables to ground the aluminum components.
The special feature of our CoppAl® grounding lugs is their weld-resistant coating. This means that the EMS grounding lugs can be welded directly to the aluminum components to form a positive connection. Transition resistances can thus be permanently reduced. Our CoppAl® grounding lugs are made of composite material (CuAL or Cuponal) and optimally combine highly conductive copper with the low weight of aluminum.
Our solutions for your e-mobility
EMS stands for holistic services
In close cooperation with you, we engineer projects systematically and implement them efficiently.
The focus is on optimizing functionality as well as on infrastructural, production-related and economic aspects. The result is individual solutions that are geared to cost-effectiveness and meet the customer’s requirements down to the last detail.
Our service
Consulting
+ Individual offer
+ Detailed measurement
+ Guarantees
+ Contract conditions
+ Cost optimization
+ PPAP production release procedure
+ APQP guidelines
+ Audits
Engineering
+ Project management
+ Technical engineering
+ Cross-section design
+ Magnetic field calculation
+ 3D layout creation
+ Feasibility check
Customized manufacturing
+ Fabrication & Manufacturing
+ Highly flexible busbars
+ Flexible busbars
+ Solid busbars
+ Flat busbars
+ Busbar systems
+ Busbar assemblies
+ Further processing
+ Personalizations
Logistics
+ Worldwide shipping
+ High quality packing
+ Upon request according to specification
+ Reliable & just-in-time
+ Dynamic capacity adjustment
Installation
+ Pre-assembly ex works
+ On-site installation
+ Supervision
After Sales
+ Maintenance
+ Spare parts requirement
+ Retro-fit
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More InformationBattery Busbars for E-mobility
At EMS, we have many years of experience in the development, manufacture and installation of innovative conductor rail systems.
Our expansion belts are used as expansion and vibration compensation in various vehicles. They are also used as flexible components for power transmission in machine parts, motors and switchgear.
‘Together with you as a strategic partner, we develop pioneering solutions for the mobility of tomorrow!’
EMS Core Competencies
All from one source
Reliability, quality and sustainability are our claim. As a strategic partner, we are the first choice for our customers.
Engineering Busbars
We support you in the technical engineering of system solutions for individual requirements. Feel free to contact us!
Installation
If required, we can also assemble our busbar solutions at your site or take over the pre-assembly of your assembly units, ex works.
Manufacturing
Maximum precision through know-how and modern machines – our manufacturing professionally implements even complex busbars solutions.
Worldwide Shipment & Logistics
We assemble your finished busbar orders into flexible shipment units according to your specifications – customized and on time!
Learn more about our components
So whether you need solid busbars made of highly conductive Cu-ETP copper or combined solutions of our components, in our production we manufacture from simple components to fully pre-assembled units according to individual customer requirements.
online-Meeting
Book your consultation appointment now:
Florian Müller
P: +49 6307 9116-178
M: +49 162 2036725
E: fmueller@ems-power.com