Busbars save energy in primary industries

Save energy: Modern busbar systems improve energy efficiency and sustainability and make you more competitive.
10. March 2025

Energy for raw materials

The Primary Industry, which includes energy-intensive processes such as the extraction and processing of raw materials, faces major challenges. In addition to fluctuating raw material prices and increasing competitive pressure, energy costs play a decisive role in the profitability and future viability of companies. Legal requirements, rising energy costs and the desire for greater sustainability are forcing companies to optimise their processes and minimise energy losses.

For energy-intensive processes

Primary industry specialized electrical components

EMS Baugruppe Stromschienen

Optimized for high currents

As a manufacturer of busbars and busbar systems, we are increasingly engineering customised solutions to meet the growing demand for energy efficiency. These are tailored to the specific requirements of the various primary industries.

In most cases, particular attention is paid to reducing electrical resistance and optimising heat dissipation. Engineering modular busbar systems also makes it possible to flexibly adapt to different requirements and simplifies the installation and expansion of the systems.

DC for 10,000 to 300,000 Amps

When DC currents of 10,000 to 300,000 amperes are required, our IndustryBars are often used. These industrial busbars have been specially engineered for demanding industrial environments. IndustryBars, also known as high-performance busbars, PowerBars or Busducts, are made of highly conductive materials such as copper Cu-ETP or Aluminum. Since the environmental conditions in the Primary Industry tend to be aggressive, corrosion-resistant coatings are also used to increase the service life of the components. These individual solutions are engineered in close collaboration with our customers on a project-specific basis, e.g. for chlorine electrolysis with 18,000 amps or aluminum electrolysis with 180,000 amps.

EMS VisionBar Busbar Systems Copper

Modular = Vision®Bar

Our Vision®Bars are modular busbar systems that can be assembled from individual segments to provide a flexible and adaptable power distribution solution for industrial plants. They are characterised by a high current-carrying capacity, a compact design and a robust construction and can carry 1,200 to 10,000 amperes.

Thanks to the unique combination of fixed and flexible components, Vision®Bar can also be adapted to a wide range of installation conditions.

Your benefits

The use of busbars enables companies to significantly reduce their energy costs by minimizing energy losses, increasing plant efficiency, contributing to sustainability by reducing CO₂ emissions and increasing their competitiveness by using energy-efficient technologies.

EMS VisionElectric
EMS IndustryBar Alu

Busbars instead of cables

Do you have any questions?

Energy efficiency is a decisive factor for the future of our primary industries. By using our modern busbars and systems, not only can energy costs be reduced and sustainability improved, but competitiveness can also be strengthened.

We would be happy to advise you!

EMS Team

EMS
Services

Consulting

+ Individual offer
+ Detailed measurement
+ Warranties
+ Contract conditions
+ Cost optimization
+ PPAP Production Part Approval Process
+ APQP Guidelines
+ Audits

Engineering

+ Project management
+ Technical development
+ Design of cross-sections
+ Magnetic field calculation
+ Design & drawing
+ Feasibility check

Custom Manufacturing

+ Assembly & manufacturing
+ Highly flexible busbars
+ Flexible busbars
+ Solid busbars
+ Flat busbars
+ Busbar systems
+ Busbar assembly units
+ Further processing
+ Customization

Logistics

+ Worldwide shipping
+ High-quality packaging
+ Tailored to your specifications
+ Reliable and just-in-time
+ Dynamic capacity adjustment

Assembly

+ Project management
+ Pre-assembly ex works
+ Assembly on site
+ Competent assembly teams

After Sales

+ Maintenance
+ Spare parts requirements
+ Retrofit

Holistic system solutions
Customized busbar systems
Engineering Service
Shape
Shape
System solutions for your market

Entdecken Sie Einsatzmöglichkeiten

We have years of experience in engineering customized solutions for your requirements. Zudem haben wir die notwendige „Werkbank“ zur Fertigung der dazugehörigen Komponenten vor Ort.

EMS Elektro Metall Schwanenmühle GmbH
Fax

+49 6307 9116 691

Do you have any questions or need a quote?
Then get in touch with us:

Ansprechpartner / contact person
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